T-Core Integrated Inductor Coil Winding Machine With 99% High Yield Rate
Product Overview
The T-Core Integrated Inductor Winding Machine is a high-performance automated solution designed for precision winding of T-core inductors. This advanced machine delivers exceptional yield rates exceeding 99% while maintaining production speeds of up to 9000 pieces per hour.
Process Flow
- Magnetic Core Loading: T-core is loaded onto vibration plate
- Winding: Flat wire wound using bifilar winding technique with hot air application for self-adhesion
- Wire Management: Precise wire arrangement, tail wire trimming, and secure soldering
- Unloading: Finished product discharge according to customer requirements
Key Advantages
- Bus-controlled servo motor system with in-house manufactured precision components
- International brand standard parts with comprehensive life-cycle management
- One operator can manage multiple machines for significant labor cost savings
- Production capacity up to 9000 pieces per hour
- Consistent yield rate above 99%
- Multi-axis simultaneous winding capability
Technical Features
Multi-Model Compatibility
Compatible with various assembly line production machines including 1210/1608/2012/2016/2520/0303/0404 models, with customization available for specific production needs.
High Stability Operation
Utilizes imported hardware components to guarantee stable operation, achieving 99.9% yield rate with operation cycles of 2.8-4 seconds.
Flexible Winding Options
Switchable time winding unit supports vertical or horizontal winding, even or odd number of turns, and both round wire or flat wire winding for maximum flexibility.
Advanced Feeding System
Vibrating plate fully automatic feeding with automatic screening and scrap removal functions.
Precision Wire Feeding
Digital display adjustable automatic wire feeding tensioner for real-time monitoring and control of wire tension.
Integrated Winding Modules
Independently developed integrated modules for material pickup, wire clamping, and winding with dual-axis simultaneous winding capability.
Cutting and Spot Welding
Integrated module for turning, cutting, and spot welding with easy adjustability for different products and copper wire types.
Technical Parameters
| Certification |
CE, IOS9001, KC, ISO45001, ISO24001 |
| After-sales Service |
Engineers Available To Service Machinery Overseas, Online Video Technical Support |
| Winding Direction |
Clockwise/Counterclockwise |
| Applicable Industry |
Smartphones, Smart Wearables, Automotive Industry |
| Type |
Automatic |
| Cycle Time |
2-5S/Pc |
| Operation Voltage |
220v 50/60HZ |
| Applicable Product Type |
1608, 2012, 2016, 2520, 3225 Type |
| Air Pressure |
0.4-0.6Mpa |
| Yield Rate |
> 99% |
Applications
This production line is designed for T-core type small-size molded inductors used across multiple industries including computers, smartphones, smart wearables, and automobiles. Compatible with product types 1608, 2012, 2016, 2520, and 3225.
Customization Service
Brand Name: XINGTE
Model Number: XT-M01
Place of Origin: Shenzhen
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Wooden case
Delivery Time: 10-25 working days
Payment Terms: LC, T/T
Supply Ability: 2000PCS/MONTH
Power: 3KW
Operating Rate: >85%
Dimensions: 1150*850*1900mm
Frequently Asked Questions
Q: How long is the warranty for XINGTE machines?
A: We provide a warranty period of 12 months for our machines, starting from the date of delivery.
Q: What kind of after-sales support does XINGTE offer?
A: XINGTE offers comprehensive after-sales support, including technical assistance, spare parts supply, and troubleshooting guidance.
Q: Can XINGTE provide customized solutions for specific production requirements?
A: Yes, XINGTE specializes in providing customized solutions tailored to meet specific production needs. Please share your requirements, and our team will work with you to develop the most suitable solution.
Q: What is the average lead time for the delivery of XINGTE machines?
A: The lead time varies depending on the specific machine and its configuration. Generally, the delivery time is around 30-60 days after the order confirmation.
Q: Does XINGTE offer installation and commissioning services for the machines?
A: Yes, XINGTE provides installation and commissioning services. Our experienced technicians will be responsible for setting up and ensuring the proper functioning of the machine in your facility.
Q: How do I schedule a visit to the XINGTE factory for machine inspection?
A: Please contact our sales team, and they will assist you in scheduling a visit to our factory in Taiwan for machine inspection and acceptance.
Q: Can XINGTE provide references or customer testimonials regarding the performance of their machines?
A: Yes, we can provide references and customer testimonials upon request. Please reach out to our sales team for more information.
Q: Does XINGTE offer remote technical support for troubleshooting purposes?
A: Yes, XINGTE offers remote technical support to assist with troubleshooting and resolving any issues that may arise during machine operation.
Q: How do I request a quotation for a specific machine?
A: You can request a quotation by sending an inquiry through our website or by contacting our sales team directly via email or phone. Please provide the necessary information about your production requirements.
