BLDC Motor Winding Line with 500 Pcs UPH 99% Yield Rate and Modular Design for Automatic Assembly

Applicable Products: Automatic assembly and testing for BLDC motor rotors & stators

This automatic production line completes assembly and testing of BLDC motor stators and rotors. It covers PCB & lead wire soldering, stator tin dipping test, automatic soldering between stator and PCB, stator housing assembly, dispensing & spraying glue curing inspection, rotor magnetizing & cleaning, rotor-stator assembly, top cover fitting, ultrasonic welding, pull force test, labeling and aging running-in test.

• Modular and flexible design to support multiple product models
• Equipped with multiple visual inspection systems to automatically detect appearance defects of soldering wires, solder joints and glue dispensing
• Automatic sorting of defective products

• Glue Spraying Technology
• Soldering Technology
• Ultrasonic Welding Technology

1. Automatic PCB feeding via conveyor
2. Manual placing lead wires onto fixture
3. Automatic stripping of lead wire insulation
4. Soldering lead wires to PCB
5. Stator flux dipping & tin dipping + stator testing; stator assembling to PCB, dispensing and glue spraying
6. Automatic bottom housing feeding
7. Rotor magnetizing
8. Rotor assembling into stator assembly
9. Top cover installation
10. Ultrasonic welding
11. Labeling
12. Aging & running-in test